HACCP (Hazard Analysis and Critical Control Points) is the foundation of food safety. But even certified companies struggle with hidden gaps. These oversights can lead to costly non-conformities, reputational risks, or worse – public health threats.
Here are five of the most common issues we uncover in HACCP audits – and what your business can do to close them.
- Incomplete Hazard Analysis
Many facilities overlook key biological, chemical, or allergen-related hazards, especially with new raw materials or suppliers. Regularly review and update your hazard assessments with expert guidance. Involve a cross-functional team to ensure comprehensive risk evaluation. - Poor Record-Keeping
Documentation is non-negotiable. Without proper logs, even compliant processes become unverifiable. Ensure your team understands what must be recorded, why it matters, and how to maintain real-time accuracy. - Incorrect CCP Identification
Confusing control points with critical control points leads to weak risk control. CCPs must be measurable, monitored, and directly linked to food safety hazards. A trained HACCP team is essential. - Weak Verification Procedures
Verification is not the same as monitoring. It’s about confirming that your HACCP plan is working. We often find vague or outdated verification steps. Periodic internal audits and validations are key. - Lack of Staff Awareness
A plan is only as strong as the people implementing it. Many employees follow SOPs without truly understanding the risks. Refresher training and regular drills are crucial for maintaining a food safety culture.
Bonus Gap: Inadequate Allergen Control
Allergen mismanagement is one of the top causes of product recalls. Segregation, labelling, and cross-contact prevention must be reviewed regularly.
How SQC Can Help
We conduct HACCP gap assessments, deliver sector-specific training, and help you align with GMP, ISO 22000, and local UAE regulations. Our team includes food safety specialists, ex-auditors, and trainers with hands-on industry experience.
Food safety can’t wait until the next inspection. Let SQC close the gaps before they become risks.
